Monitoring & analysis systems

Based on our self-powered technology platform
developed specifically for mining applications

Remote monitoring

Self-powered systems

Optimize performance

Avoid breakdowns

HOW WE CAN HELP YOU WITH SELF-POWERED MONITORING & ANALYSIS SYSTEMS FOR MINING

The mining industry is experiencing rapid growth as the need for minerals increases with every year that passes. This increases the demand for mining operations that need to extract the minerals in a sustainable and financially responsible way. A key ingredient in this is a monitoring system that is being implemented to ensure that machines and processes are running smoothly as well as predicting future maintenance needs.

At ReVibe, we are experts in delivering self-powered monitoring solutions for mining machinery and processes. By utilizing state-of-the-art monitoring solutions and Vibration Energy Harvesting (VEH) units, a completely self-powered and autonomous monitoring solution is created. This gives the end-user to have constant monitoring of their assets, which increases efficiency and allows the user to plan maintenance rather than having unexpected downtime.

Self-powered systems

Avoid breakdowns

Remote monitoring

Optimize performance

HOW WE CAN HELP YOU WITH SELF-POWERED MONITORING & ANALYSIS SYSTEMS FOR MINING

The mining industry is experiencing rapid growth as the need for minerals increases with every year that passes. This increases the demand for mining operations that need to extract the minerals in a sustainable and financially responsible way. A key ingredient in this is a monitoring system that is being implemented to ensure that machines and processes are running smoothly as well as predicting future maintenance needs.

At ReVibe, we are experts in delivering self-powered monitoring solutions for mining machinery and processes. By utilizing state-of-the-art monitoring solutions and Vibration Energy Harvesting (VEH) units, a completely self-powered and autonomous monitoring solution is created. This gives the end-user to have constant monitoring of their assets, which increases efficiency and allows the user to plan maintenance rather than having unexpected downtime.

Platform overview

How a system can be designed

System overview revibe connect mining platform

Customer dashboard

All relevant data will displayed in an online dashboard available through ReVibe. The end-user can easily monitor all their assets and plan maintenance actions if needed. 

ReVibe cloud services

ReVibe’s cloud services are where all data is being processed and analyzed. Data is being processed with security aspects in mind to ensure that your data always is secure.

On-site gateway

The local gateway receives all the data that is collected by the local nodes. The gateway is constantly connect to ReVibe’s cloud services and transfers the data through secure protocols.

Screen sensor system

Depending on the type of asset/machine, the amount of sensor nodes can vary. Anything from 1 – 6 sensor is possible depending on the amount of vital measurement points.  

OUR EXPERIENCE IN THE FIELD

Designing and launching a condition monitoring system in the mining industry is a massive challenge for anyone due to the harsh environment. ReVibe has the necessary experience from industry standards and requirements to design customized self-powered monitoring systems that meet your needs.

A remote monitoring of vibrating screens to allow the user to act before a potential breakdown and plan maintenance well in advance.

The system will be a fit-and-forget system that will be available for installations on new screens as well as retro-fitting on current machines.

A vibration monitoring system that is used to understand the efficiency of the compaction machine. A completely self-powered system as Vibration Energy Harvesting units have been integrated.

The units measure vibration when the machine is running and communicates the information via BLE (Bluetooth Low Energy) to a local gateway where the data is communicated via 4G/5G to the cloud. 

Phase 0 focuses on developing system specifications and system architecture for the system. This is done through a series of joint workshops where we focus on the important building blocks of the system as well the business rationale behind the system.

Phase 1 focuses on bringing an initial version of the system architecture decided upon in phase 0 to life. By isolating the key building blocks, we put together an early version of the system where we verify the functionality in a controlled environment.

In phase 2, our focus lies on developing the Proof of Concept from its prototype stage to the complete system. Extensive field tests are prioritized to ensure full functionality of the system in all environments.
During the productification phase, we focus on finalizing the development and eliminating any unwanted behavior that was identified during field testing in phase 2.
Phase 4 focuses on preparing the system for high-volume manufacturing in terms of manufacturing setup, quality control, necessary certification, etc.

Our standard approach

WHEN adapting OUR TECHNOLOGY PLATFORM FOR PARTNERS & CLIENTS

In development projects, we use a standardized approach consisting of several phases to ensure that your needs as the client are met and that the end system will perform beyond your expectations. The initial phase of the approach focuses on establishing the system architecture based on the clients’ technical and commercial needs. This will act as the base of the development that will progress into a Proof of Concept phase and later Integration and Industrialization phases.
Phase 0 focuses on developing system specifications and system architecture for the system. This is done through a series of joint workshops where we focus on the important building blocks of the system as well the business rationale behind the system.

Phase 1 focuses on bringing an initial version of the system architecture decided upon in phase 0 to life. By isolating the key building blocks, we put together an early version of the system where we verify the functionality in a controlled environment.

In phase 2, our focus lies on developing the Proof of Concept from its prototype stage to the complete system. Extensive field tests are prioritized to ensure full functionality of the system in all environments.
During the productification phase, we focus on finalizing the development and eliminating any unwanted behavior that was identified during field testing in phase 2.
Phase 4 focuses on preparing the system for high-volume manufacturing in terms of manufacturing setup, quality control, necessary certification, etc.

Our standard approach

TO DEVELOPING SELF-POWERED MONITORING & ANALYSIS SYSTEMS FOR RAILWAY FOR CLIENTS

In development projects, we use a standardized approach consisting of several phases to ensure that your needs as the client are met and that the end system will perform beyond your expectations. The initial phase of the approach focuses on establishing the system architecture based on the clients’ technical and commercial needs. This will act as the base of the development that will progress into a Proof of Concept phase and later Integration and Industrialization phases.

Turning vibrations into electricity

No need for batteries and cables

At ReVibe Energy, we are experts in turning vibrations into electricity and eliminate the need for cables and batteries to power your sensor systems. If you would like to explore vibration harvesting, follow the elink below to either our dedicated product overview page our directly to our page for our evaluation kits.
Self-powered sensor node